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OPGW cable Stranded PBT tubes

OPGW Cable

OPGW cable Stranded PBT tubes

The OPGW stranded PBT tube cable features multiple PBT (Polybutylene Terephthalate) loose tubes stranded around a central strength member within a stainless steel tube, providing superior fiber management and higher fiber counts compared to single-tube OPGW designs. Surrounded by double or triple layers of aluminum clad steel (ACS) wires, this cable delivers the combined ground wire and fiber optic communication functions required for modern high-voltage transmission lines. Engineered to IEC 60794-8 and IEEE 1138 standards.

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OPGW cable (optical ground wire) is a type of cable that is used in overhead power lines. Fibers for OPGW are single mode type. The stainless steel tube is stranded by double or three layers of aluminum clad steel wires(ACS) or mix ACS wires and aluminum alloy wires.

Typical design for Double Layer

Specification Fiber Count Diameter(mm) Weight(kg/km) RTS(KN) Short Circuit(KA2s)
OPGW-89[55.4;62.9] 24 12.6 381 55.4 62.9
OPGW-110[90.0;86.9] 24 14 600 90 86.9
OPGW-104[64.6;85.6] 28 13.6 441 64.6 85.6
OPGW-127[79.0;129.5] 36 15 537 79 129.5

Typical design for Three Layer

Specification Fiber Count Diameter(mm) Weight(kg/km) RTS(KN) Short Circuit(KA2s)
OPGW-232(343.0;191.4) 28 20.15 1696 343 191.4
OPGW-254[116.5;554.6] 36 21 889 116.5 554.6
OPGW-347[366.9;687.7] 48 24.7 2157 366.9 687.7
OPGW-282[358.7;372.1] 96 22.5 1938 358.7 372.1

Characterstics

High quality IEC607948 IEEE1138 standards for designing, testing and producing with grade A materials available to ensure long-term reliability

Engineering support supervising and providing its own line of accessories hardware

Larger tensile strength and fault current capacity to reach a better balance of electrical and mechanical performance

Key Features

  • Stranded PBT tube design for higher fiber counts and organized fiber management
  • Stainless steel tube protection against moisture, hydrogen, and lightning
  • Double/triple layer ACS wires for high tensile strength and short-circuit capacity
  • Dual function: ground/shield wire + high-capacity fiber communication
  • Engineered for 110kV+ new transmission line construction
  • Compliant with IEC 60794-8 and IEEE 1138 standards

Frequently Asked Questions

1. What are the advantages of stranded PBT tubes vs single tube OPGW?

Stranded PBT tube OPGW supports higher fiber counts (up to 144 vs 60 in single tube) with organized fiber grouping by tube color. This simplifies splicing at intermediate towers where only specific fiber groups need to be accessed, and provides better fiber identification during maintenance.

2. What fiber types are available in OPGW stranded PBT tubes?

Standard offering includes G.652.D single-mode fibers. G.655 (NZ-DSF) and G.657 (bend-insensitive) fibers are available upon request. Each PBT tube typically contains 4–24 fibers with color-coded identification per TIA/EIA-598.

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